GD Dual Camera Housing

Project context

For the Dutch police, I developed a dual camera housing designed for use on a large 3-axis gimbal mounted on an RC vehicle. The housing had to withstand impacts, absorb vibrations for stable videography, and remain lightweight to avoid unbalancing the gimbal.

Approach

Following the IPO design process, I used generative design and topology optimization to create a structure that reduced weight while protecting the cameras. The housing was produced using TPU laser printing, ensuring strength and flexibility.
Due to confidentiality agreements, specific technical requirements, components, and performance results cannot be disclosed.

Tools & Techniques

• IPO design process

• Generative design & topology optimization

• CAD modeling

• Vibration and impact absorption design

• Integration of infrared and standard cameras

• TPU laser printing

Outcome

Reflection

The final product was a lightweight, TPU laser-printed camera housing, optimized for stability and durability. Its reduced weight lowered the gimbal’s power consumption and improved balance, ensuring smooth, high-quality video output even in demanding environments.

This project further strengthened my expertise in simulation-driven design and additive manufacturing. It taught me how to integrate electronic components into a structural design while ensuring durability, vibration control, and manufacturability.